Operations & Efficiency

Analyze operational performance and identify improvements

Average OEE

76%
+3% vs target

Avg Utilization

78%
+2% this week

Avg Cycle Time

8.2 min
-0.3 min improved

Energy per Part

2.4 kWh
-0.1 kWh improved

OEE Breakdown

76%

Overall OEE

85%

Availability

92%

Performance

97%

Quality

✅ Exceeding target OEE of 80% by -4 percentage points

Machine Utilization Breakdown

🥇

Mill-10

Mill

Utilization

96%

Efficiency

98%

Active

7.7h

Idle

0.3h

🥈

Mill-09

Mill

Utilization

94%

Efficiency

96%

Active

7.5h

Idle

0.5h

🥉

Press-12

Press

Utilization

91%

Efficiency

94%

Active

7.3h

Idle

0.7h

Weld-13

Welding

Utilization

88%

Efficiency

90%

Active

7h

Idle

1h

CNC-02

CNC

Utilization

87%

Efficiency

91%

Active

7h

Idle

1h

CNC-04

CNC

Utilization

85%

Efficiency

89%

Active

6.8h

Idle

1.2h

Weld-14

Welding

Utilization

84%

Efficiency

87%

Active

6.7h

Idle

1.3h

CNC-01

CNC

Utilization

82%

Efficiency

88%

Active

6.6h

Idle

1.4h

CNC-03

CNC

Utilization

79%

Efficiency

84%

Active

6.3h

Idle

1.7h

Lathe-08

Lathe

Utilization

76%

Efficiency

81%

Active

6.1h

Idle

1.9h

Press-11

Press

Utilization

74%

Efficiency

79%

Active

5.9h

Idle

2.1h

Lathe-06

Lathe

Utilization

72%

Efficiency

77%

Active

5.8h

Idle

2.2h

CNC-05

CNC

Utilization

49%

Efficiency

52%

Active

3.9h

Idle

4.1h

Lathe-07

Lathe

Utilization

43%

Efficiency

45%

Active

3.4h

Idle

4.6h

2 machines below 70% utilization

Focus on: CNC-05, Lathe-07

Shift Comparison

1st Shift

6AM-2PM

Best

Energy

2,847 kWh

Utilization

84%

Parts

342

2nd Shift

2PM-10PM

Energy

2,654 kWh

Utilization

76%

Parts

318

3rd Shift

10PM-6AM

Needs Improvement

Energy

1,123 kWh

Utilization

48%

Parts

156

💡 Opportunity: Optimize 3rd shift scheduling to improve 48% utilization

Idle Time Analysis

24%

Total Idle Time

76%

Active Time

Setup/Changeover
35%(2.8h)
Waiting for Material
28%(2.2h)
Unscheduled
22%(1.8h)
Break Time
15%(1.2h)

Weekly Performance Trend

100%80%60%40%20%0%Target: 80%MonTueWedThuFriSatSun
Efficiency
OEE
Target

✅ 5-day improvement streak | 12% increase since Monday