Solutions for Every Fabrication Challenge
See how FabricateIQ addresses the most common challenges faced by metal fabricators.
High Energy Costs
The Problem
Energy costs eating into margins? Most fabricators don't know which machines consume the most power.
The Solution
Machine-level energy monitoring identifies power-hungry equipment and optimizes consumption.
Key Capabilities
- Real-time energy consumption
- Peak demand alerts
- Time-of-use optimization
- Cost allocation
Unplanned Downtime
The Problem
Equipment failures catching you off guard? Reactive maintenance costs production time.
The Solution
AI analyzes energy signatures to detect anomalies before they become failures.
Key Capabilities
- AI anomaly detection
- Early warning alerts
- Maintenance scheduling
- Failure patterns
No Shop Floor Visibility
The Problem
Walking the floor with clipboards? You shouldn't need to guess what's happening.
The Solution
Real-time visibility into every machine—running, idle, or down.
Key Capabilities
- Live status indicators
- Automatic state detection
- Historical tracking
- Mobile alerts
Mixed Equipment Fleet
The Problem
Running multiple brands? OEM solutions only work with their own equipment.
The Solution
Brand-agnostic monitoring for your entire fleet from a single dashboard.
Key Capabilities
- Any equipment brand
- Unified dashboard
- Consistent metrics
- No vendor lock-in
Sustainability Requirements
The Problem
Customers and regulators require carbon footprint data. Manual tracking is slow.
The Solution
Automatically track Scope 1 and 2 emissions at the machine level.
Key Capabilities
- Carbon tracking
- Compliance reports
- ESG integration
- Year-over-year comparisons
Unknown OEE
The Problem
Not measuring OEE? You can't improve what you don't measure.
The Solution
FabricateIQ calculates OEE Availability automatically from real electrical data — the hardest metric to capture and the first to reveal downtime. Performance and Quality refine as you connect rated power specs and production counters. No manual logging at any stage.
Key Capabilities
- Availability from live power data — accurate from day one
- Performance calculated from machine rated power specs
- Quality tracking when production counters are connected
- 7-day trend analysis and machine-by-machine ranking
Built for Metal Fabrication
Purpose-built for shops running laser cutters, CNC machines, press brakes, and stamping presses